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Practical Lubrication for Industrial Facilities, 3rd edition

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Practical Lubrication for Industrial Facilities, 3rd editionThis is a single license Digital eBook PDF File that is downloadable, and password protected eBook Description Now completely revised and updated, this definitive reference provides a comprehensive resource on the fundamental principles of lubricant application, what products are available, and which lubricants are most effective for specific applications. It also offers a detailed and highly practical discussion of lubrication delivery systems. Youll

 

This is a single license Digital eBook PDF File that is downloadable, and password protected

 

 

 

eBook Description

Now completely revised and updated, this definitive reference provides a comprehensive resource on the fundamental principles of lubricant application, what products are available, and which lubricants are most effective for specific applications. It also offers a detailed and highly practical discussion of lubrication delivery systems. You’ll gain a clearer understanding of the "why" of relevant industrial lubrication practices, and, importantly, how these practices will facilitate optimized results. Lubricant applications covered include bearings and machine elements in earthbound electric motors, process pumps, gas compressors, gas and steam turbines, as well as many other machine types. An examination of the most advantageous ways to procure lubricants, to understand contaminant filtration, and to implement cost-justified means of lubricant storage is presented. Also provided are expert tips on lubricant handling techniques, procedural setups, how and when to perform oil analyses, critical maintenance practices, equipment reliability issues, and more.

Table of Contents

  • Acknowledgments
  • Forewords To the Third Edition
  • Chapter 1 Principles of Lubrication
  • Friction
  • Lubricants
  • Base Oil Types
  • Base Oil Properties
  • Lubricant Film Regimes
  • Fluid Friction
  • Bearing Efficiency
  • Additional Lubricant Additives
  • Break-in
  • Bearing Metals
  • Wear
  • Common Wear Mechanisms
  • Grease Lubrication
  • How Lubricants Fail in Service
  • Chapter 2 Lubricant Categories
  • Liquid Lubricants
  • Cohesive Lubricants
  • Categorizing and Grouping Base Oils
  • Solid Lubricants
  • Lubricating Oils
  • Tribotechnical Data
  • Chapter 3 Lubricant Testing
  • Air Entrainment
  • Aniline Point
  • Ash Content
  • Auto-Ignition Temperature
  • Biodegradation and Ecotoxicity
  • Cloud Point
  • Color Scale Comparison
  • Composition Analysis of Petroleum Hydrocarbons
  • Consistency of Grease (Penetration)
  • Copper Strip Corrosion
  • Demulsibility
  • Density
  • Dielectric Strength
  • Dilution of Crank Case Oils
  • Distillation
  • Dropping Point of Grease
  • Ecotoxicity
  • Flash and Fire Points—Open Cup
  • Flash Point-Closed Cup
  • Foaming Characteristics of Lubricating Oils
  • Four-Ball Wear Test—ASTM D 2266
  • Four-Ball EP Test—ASTM D 2596
  • Gravity
  • Grease Consistency
  • Interfacial Tension
  • Load-Carrying Ability
  • Neutralization Number
  • Octane Number
  • Oil Content of Petroleum Wax
  • Oil Separation in Grease Storage
  • Oxidation Stability—Oils
  • Oxidation Stability—Greases
  • Penetration
  • Pentane and Toluene insolubles
  • Pour Point and Cloud Point
  • Power Factor
  • Refractive index
  • Rotary Bomb Oxidation Test (RBOT)
  • Rust-Preventive Characteristics
  • Saponification Number
  • Timken Extreme Pressure Tests
  • USP/NF Tests for White Mineral Oils
  • UV Absorbance
  • Vapor Pressure
  • Viscosity
  • Viscosity Classifications Comparison
  • Viscosity index
  • Water Washout
  • Water and Sediment
  • Wax Melting Point
  • Wheel Bearing Grease Leakage
  • Chapter 4 General Purpose R&O Oils
  • Are All “R&O” Oils the Same?
  • Additive formulation
  • Designing a Line of R&O Lubricants
  • Extreme Pressure (EP) R&O Lubricants
  • Superior R&O Oils Cover a Wide Range of Pumps
  • Hydraulic Applications for R&O Oils
  • Universal Application of R&O Oils
  • A Heat Transfer Fluid That Keeps Its Cool
  • Teresstic Use in Self-Lubricating Bearings
  • Chapter 5 Hydraulic Fluids
  • Hydraulic Oils for Extended
  • Temperature Range
  • Fire-Resistant Hydraulic Fluids
  • Environment-Friendly Hydraulic Fluids
  • Chapter 6 Food Grade and “Environment Friendly” Lubricants
  • Why Use Food-Grade Lubricants?
  • What Performance Features Are Needed?
  • Overview of USDA H-2 Approved Lubricants
  • Food-Grade Polyalkylene (PAG)
  • Synthetic Lubricants
  • “Environment Friendly” Lubricants Benefits and Drawbacks
  • “Environment Friendly” Hydraulic Fluids: Concepts and Claims
  • Comparing Vegetable Based Environment Friendly Hydraulic Fluids to the Newer Synthetic Based Fluids
  • Chapter 7 Synthetic Lubricants
  • Formulations
  • Origin of Synthetic Lubes
  • Examining Synthetic Lubes
  • Properties and Advantages
  • Case Histories
  • Synthetic Lubricants for Extreme Pressure and Temperature
  • Case Histories Involving PAO-Based Synthetic EP Oils
  • Diesters: Another Synthetics Option
  • Application Summary for Diester-Base Synthetic Lubricants
  • High Film Strength Synthetic Lubricants
  • Chapter 8 Lubricating Greases
  • Industrial Greases and Typical Properties
  • Chapter 9 Pastes, Waxes and Tribosystems
  • Lubricating Pastes
  • Chapter 10 Lubricant Delivery Systems
  • Manual Lubrication Systems
  • Automated Single Point Lubrication (SPL) Devices and Systems
  • Automated Centralized Lubrication Systems
  • Circulating Lubrication Systems
  • Open, Centralized Oil Lubrication Systems
  • Air-Oil Lubrication Systems
  • Single Line Resistance (SLR) Systems
  • Single Supply Line Parallel System (Positive Displacement Injector)
  • Dual Supply Line Parallel System
  • Series Progressive Divider Systems
  • Pump to Point Lubrication System
  • Black Oil formation in Bearing Housings
  • Injector Pump Systems
  • Oil Mist Lubrication Technology and Applications
  • Benefits and Description of An Oil Mist Lubrication System
  • Cost-Justiying Oil Mist in Modern Oil Refineries
  • Summary and Consideration of Oil Mist Lubricants
  • Lubrication Delivery System Pumps—Mechanical and Pneumatic Activated Types
  • Lubrication Controllers and Signal Devices
  • Maintaining Your Centralized Lubrication Delivery System
  • Chapter 11 Lubricating Bearings and Other Machine Elements
  • Tilting Pad Thrust Bearings
  • Tilting Pad Radial Bearings
  • Combination Thrust and Radial Bearings
  • Lubrication of Machine Elements
  • Bearing Protector Seals
  • Chapter 12 Lubricating Gears
  • Lubricant Selection for Closed Gears
  • Lubrication of Large Open Gears
  • Lubrication of Worm Gears
  • Lubrication of Small Gears
  • Testing the Performance of Gear Oils
  • Gear Coupling Lubrication
  • Lubrication of Small Geared Blowers
  • Chapter 13 Lubricating Electrical Motors
  • Application Limits for Greases Used in Electric Motor Bearings
  • Relubrication Frequency (for Grease) Recommended by Motor Manufacturers
  • Oil Mist for Electric Motors
  • Energy Cost Advantages With Oil Mist Lubricated Electric Motors
  • Chapter 14 Lubricating Pumps
  • Oil Versus Grease
  • Oil Lubrication Experience
  • Grease Lubrication
  • Rankings
  • Oil Mist Lubrication for Pumps and Motors
  • Choosing the Correct Oil Viscosity for Pump Lubrication
  • More on Pump Bearings and Allowable Temperatures
  • Lubrication Options for Modern API-610
  • Compliant Vertical Pumps
  • API 610 Highlights
  • Lubrication Options for “Zone Zero” Vertical Pumps
  • Chapter 15 Lubricating Paper Machine and Forestry Equipment
  • Modern Paper Machine (PM) Oils Have Grown Sophisticated
  • Teresstic N Paper Machine Oils
  • Teresstic N EP Paper Machine Oil
  • Cylesstic Steam Cylinder and Worm Gear Oil
  • Exxon Sawguide Bio SHP Synthetic Lubricant
  • Teresstic SHP Synthetic Paper Machine Oils
  • Other Lubricants for the Paper and Forest Products Industry
  • How High Performance Oils and Greases Extend the Application Range for Paper Machine Sealed Bearing 
  • Chapter 16 Lubricating Steam and Gas Turbines
  • Mechanical Drive Steam Turbines
  • Utility Steam Turbines
  • Pressure Lubrication of Multistage Steam Turbines
  • Chapter 17 Compressors and Gas Engines
  • Lubrication System
  • Seal Oil System
  • Compressor Lubricants
  • Lubrication of Gas Engines
  • Lubricant Recommendations for Natural Gas Engines
  • Chapter 18 Lubricant Purchase, Handling and Storage Methods
  • Implementing a Cradle-To-Cradle Lubricant Management Program
  • Designing and Preparing a Lubricant Storage Area
  • Handling Lubricants
  • Labeling Lubricant Storage Devices
  • Waste Oil Management
  • Chapter 19 Lube Oil Contamination, Filtration and On-Stream Purification Control
  • The Contamination Effect
  • Contamination Sources
  • Solids Contamination
  • Filtration and Contamination Control Devices
  • Bearing Longevity and Contamination
  • Chapter 20 Equipment Storage Lubrication
  • Storage Protection and Lubrication Management
  • Anticorrosion Agents
  • Lubricant Consolidation
  • Chapter 21 Lubricant Condition Testing—Oil Analysis
  • Detecting Machine Faults and Abnormal Wear Conditions
  • Performing Condition-Based Oil Changes
  • Monitoring and Proactively Responding to Oil Contamination
  • Oil Sampling Methods Examined
  • Selection of Type of Oil Analysis
  • Monitoring Changing Oil Properties
  • Monitoring Oil Contamination
  • Wear Particle Detection and Analysis
  • Interpreting Test Results
  • Simple Steps to Implementing an Industrial Oil Analysis Program
  • Importance of Training
  • Chapter 22 Implementing a Quality Lubrication Management Program
  • Developing a Lubrication Management Program to the ISO 55001 Asset Management Standard
  • Lubrication Program Objectives
  • Lubrication Technician Certification
  • Certification Body of Knowledge
  • Appendix A Lubrication Program
  • Appendix B Conversion Tables
  • Glossary of Terms
  • Index

 Authors:

Heinz P. Bloch and Kenneth Bannister
e-ISBN: 9788770222648

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4.3 ★★★★★
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Verified Purchase
Thomas j
West Palm Beach, US
★★★★★ 5
Decent air mattress if you take care of it
Style: 22", Color: Grey, Size: Queen
I’ve been buying this air mattress, and its previous model, for the last four years. I used to go camping and attend festivals about six times a year, and I wasn’t particularly nice to my air beds. Most of the time I didn’t fold them back up neatly or put them in the storage bag. I’d just deflate them, throw them in the car, and head to the next event. Even with that treatment, they held up surprisingly well. I was nervous about buying the new version with the redesigned inflate/deflate module, but on a whim I decided to give it a try. I used it during a five-night camping trip near Tygh Valley, Oregon at the end of May 2026, where temperatures ranged from about 85°F during the day to around 40°F at night. Did it lose some air over the weekend? Yes. Was it enough to bother me? No. In fact, over the entire five-night trip, I only had to add air once. Considering the temperature swings, I was impressed with how well it held up. The new model does seem to take a little longer to deflate than the older versions, but that’s a minor complaint. Overall, I’m very happy with it. I’ve had good luck with these mattresses over the years, and this new version seems just as solid as the previous model. I would absolutely recommend this mattress and will continue buying this model when it’s time to replace mine.
WAS THIS REVIEW HELPFUL?YesReportShare
Reviewed in the United States on May 31, 2026
S
Verified Purchase
smarch104
Houston, US
★★★★★ 5
Better than our actual mattress!!
Style: 22", Color: Grey, Size: Queen, Style: 22", Color: Grey, Size: Queen
Purchased for company to stay with us in our apartment. I honestly had no idea they made air mattresses this tall until I saw a friend with one! My husband and I tested it out last night. We were both really impressed! 1. Really easy to inflate! First time having an internal air pump. No more forgetting the pump! The motor wasn’t nearly as loud as our previous air pump! I was able to talk to my husband and he could still hear me over the pump running. 2. Really comfortable and supportive! We chose not to inflate it fully so it contoured to our bodies better. We slept on the mattress with no sheets and I wasn’t able to feel the creases in the top which was nice. No issues with sagging and we both didn’t wake up smooshed in the middle. My husband got up in the middle of the night and I didn’t notice. So movement of the mattress is minimal! Easy to get on and off with the 22” height. 3. Easy to deflate! We followed the instructions for folding and we got it in the storage bag with no issues. Just make sure all of the air is out before you fold it. 4. High quality! We had both of our small dogs on this with us. I was afraid of their nails poking a hole but so far so good! Only a little bit of air leaked out but it could’ve been the material stretching out during the night. Cons: The pump does not shut off automatically when inflating or deflating. So keep an eye on it so it doesn’t overfill. The mattress does get cold at night. My husband and I both mentioned that in the morning. I had to roll up in my blanket to stay warm. I’ll try sheets on next time. In the summer it might not be that big of an issue. Ours came with one patch. Hopefully we won’t need to use it.
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Reviewed in the United States on March 15, 2026
B
Verified Purchase
Barbara B
West Palm Beach, US
★★★★★ 5
A lot of comfort for a very inexpensive price
Style: 18", Color: Grey, Size: Twin
We needed a spare mattress, but didn’t want to have a dedicated spare bedroom but wanted a comfortable bed. Couldn’t afford these high priced mattresses these days like the air beds or luxury coil spring with gel which are thousands of dollars. Miss air mattresses, very comfortable and adorable and I like the flocked top on it. And it has the self inflatable pump which is very easy and inconvenient.This makes a very inexpensive alternative. Even if it only lasts 6 months or so you can buy a whole lot of these for a lot less money than thousands of dollars for the other beds. In tax is a wonderful brand. I’ve bought it many times. Their vinyl material is very thick and durable. Intex makes flotation devices, blowup rafts, beach floaties, Kayaks, etc. They have an excellent product & know what they’re doing.
WAS THIS REVIEW HELPFUL?YesReportShare
Reviewed in the United States on April 18, 2026
D
Verified Purchase
Don L.
Draper, US
★★★★★ 5
Great Queen Size Air Mattress - NO Fuss
Style: 18", Color: Grey, Size: Queen
Great air mattress! Comfortable to sleep on. Powerful pump. Nice size. The bag to store it is very convenient and one of the easiest to put bed in once deflated. Reviews spot on with this product.
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Reviewed in the United States on June 5, 2026
R
Verified Purchase
Rue Facile
Birmingham, US
★★★★★ 5
Skeptical at first, but after first use (so far) it’s a solid product
Style: 22", Color: Grey, Size: Queen
I initially bought this to stay at my MIL’s senior community (to help her get settled), so I didn’t want to spend a lot of money on it and I planned to leave it for other relatives that might want to visit. I expected it to be cheap-ish quality and probably not last through my two week stay. First off, set up was a breeze. I laid it out and started inflation and it took about 4-5 minutes to fully inflate. The motor made noise, but it’s to be expected from something like this—I can say that it wasn’t as noisy as our Costco-bought mattress. Second, it’s big—but that’s not a bad thing as much as I thought anyway after I saw it fully inflated. Turns out, for me, it’s a good thing. Our Costco mattress sits low to the floor and as it deflates a bit during the night, it’s tough to get up. This one (the 22” model and the largest one at this writing) is wonderful as I can sit on the edge of it and stand up easily. Your experience may be different, but for older folks it makes it really easy to get out of bed in the morning. How does it sleep? Well, since I was visiting by myself and my significant other wasn’t with me, I can only speak for a single sleeper. It was really comfortable! It did take a bit of tweaking though as I thought I would like it more firm as I like to side sleep. The first couple of nights were a bit rough as I tossed and turned a bit in my sleep—I found that I couldn’t get comfortable on my side. For the reviews that say that it deflates after sleeping on it, I can say that it did seem to lose some air after the first two nights. The manufacturer does state that it does “stretch” and not deflate. As I wanted to test that statement, I didn’t change the firmness of it by re-inflating it to where I had it. The third and fourth nights were better sleep and I didn’t feel like the mattress deflated at all, so I found the stretch statement to be valid—it wasn’t losing air. After that night, I re-inflated it to where I thought I’d like it. The next night was the same tossing and turning that I had those first two nights, so I concluded that I needed to make it less firm and I actually DEflated it a bit and for the rest of the stay it was perfect! I didn’t have to touch it and I even unplugged it. When I was getting ready to leave, I started the deflation process by turning the dial in the opposite direction. It took longer to deflate, so I walked away for a bit—I’d guess about 7-8 minutes. When I came back the mattress was flat as a pancake and ready to fold. This is the only hassle of the process as folding it to get it into the storage bag and back into the box (for storage). I do like the tote that they provide as the handles make it easy to lug about. So, the first use was a success. If repeated uses reveal issues, I’ll report back. I will say that I plan to buy another one to replace our beloved Costco air mattress—she’s showing her age and the height of this one as well as the cost make it a no-brainer to get it as a second. We’ll use this one until it dies (if it even does) and then fall back on our old one if needed. I gave an overall 5 stars for the product with 4 stars for sleep quality and comfort only because your idea of these two might be a bit of a learning experience until you find your inflation sweet spot—so it’s not just an “inflate fully and use” type of scenario.
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Reviewed in the United States on May 2, 2024

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